Why Industrial Equipment Fails

Industrial equipment failure is a common and costly issue. When an equipment stops functioning optimally, it costs the company time and money. Different reasons contribute to the failure of industrial equipment. Some of these are mentioned below:

Age

Regardless of its size, brand or model, all types of industrial equipment deteriorate over time. Ageing is a normal phenomenon for machines. It leads to wear and tear problems.

While regular maintenance can help extend an equipment’s life, you should consider replacing old machines. This is particularly true for outdated machines that don’t contribute much to your production levels.

Overstressed parts

Industrial equipment can survive in specific environments. If it’s pushed beyond its limit, it will fail one day. Refrain from overloading your equipment. Also, don’t place it in widely fluctuating temperatures.

Human error

Equipment can fail due to human error. For example, its operator can make a mistake while using it. This is why it’s important to train operators to make sure they use the equipment properly.

Unexpected events

Unexpected events, such as lighting, floods, etc. can ruin any equipment in a matter of seconds.  At the same time, you shouldn’t rule out the possibility of sabotage events.

Environmental issues

Industrial equipment can survive in certain types of environments. In case of severe environment, your equipment will be subjected to rusting, corrosion, erosion and cavitation. These factors can have an adverse impact on a machinery’s capacity to handle its duty.

Lack of maintenance and care

Lack of maintenance can damage your equipment. It can shorten its lifetime and cause failure. All types of machines need regular maintenance. Maintenance doesn’t just mean cleaning. It involves a set of detailed processes, such as inspection, repair and replacement of parts.

Inspect and test your equipment and components every month. If case of component fault or failure, make sure to buy new parts immediately.

You should also clean and lubricate components on a regular basis. Make sure you monitor oil quality regularly. Don’t leave your equipment open to dirt or dust.

Most importantly, use high quality, safe equipment maintenance products to ensure its longevity.

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